FRP GRP Pipe Filament Winding Machine Factory Leading China Suppliers
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The FRP/GRP Pipe Filament Winding Machine is a high-performance industrial solution designed for the precision manufacturing of fiber-reinforced plastic pipes. Integrating six critical modules—including an inner layer machine, computer-controlled mortar-winding system, curing station, repairing machine, mould unloading unit, and resin mix station—this system leverages advanced Taiwan STD industrial control computers to automate linearity design and synchronize mandrel rotation with carriage movement for unparalleled accuracy.
Engineered for versatility and efficiency, our equipment specializes in adding mortar-winding technology, which significantly enhances structural stiffness and reduces production costs by up to 40% compared to conventional FRP pipes, all without compromising the leak-proof layer. With an annual capacity of 5,000 tons, these machines are the ideal choice for infrastructure projects in water supply, drainage, agricultural irrigation, petrochemicals, and sewage treatment.
Detailed Parameters
| Max Diameter | DN4000mm | Effective Length | 12000mm |
|---|---|---|---|
| Productivity | 1000kg/h | Curing Temp | 105~160 ºC |
| Roving Speed | 90m/min | Roving Width | 200mm |
| Sand Conveyance | 100kg/min | Unloading Force | 83t |
| Total Power | 193.6kw (97.6kw in warm weather) | Hydraulic Pressure | 16Mpa |
Key Advantages
Superior Durability
Produces pipes with exceptional anti-corrosion properties and high stiffness, ideal for harsh chemical environments.
Cost Efficiency
The innovative mortar-winding process reduces overall FRP pipe production costs by approximately 40%.
High Automation
Advanced STD industrial control computers automate linearity design and synchronize all mechanical movements.
Massive Capacity
Capable of an annual production capacity of 5,000 tons to meet large-scale industrial demands.
Low Roughness
Engineered to produce pipes with lower internal roughness, improving fluid flow and reducing friction loss.
Versatile Application
Perfect for ocean development, petrochemical industries, sewage treatment, and agricultural irrigation.
Product Gallery
Management Platforms
Precision Control
Automated parameter input for precise winding linearity and structural integrity.
Modular Design
Six integrated parts ensuring a seamless workflow from resin mixing to final unloading.
Thermal Management
Intelligent curing station with adjustable baking temperatures from 105 to 160 ºC.
Power Optimization
Energy-saving modes available; power consumption drops to 97.6kw in warmer climates.
Quality Assurance
ISO9001 and ISO14001 certified manufacturing processes for global reliability.
Global Logistics
Proven export experience to the USA, Brazil, Japan, Germany, and India.
Investment Return Comparison
| Feature | Conventional FRP Machine | Aoliande Mortar-Winding Machine |
|---|---|---|
| Production Cost | Standard High Cost | 40% Reduction |
| Pipe Stiffness | Standard Stiffness | Greatly Improved |
| Operation Mode | Manual/Semi-Auto | High-Grade Automation |
| Annual Capacity | Variable/Limited | Up to 5,000 Tons |
| Design Precision | Manual Calculation | Automatic Linearity Design |
Frequently Asked Questions
Q: What is the main advantage of the mortar-winding process in FRP pipes?
The mortar-winding process significantly reduces production costs by approximately 40% while simultaneously improving the stiffness and structural strength of the pipe without affecting the leak-proof layer.
Q: What is the maximum pipe diameter this machine can manufacture?
The QFW-4000 model is capable of manufacturing pipes with a maximum diameter of DN4000mm and an effective length of up to 12,000mm.
Q: How is the winding process controlled to ensure precision?
The system utilizes an advanced Taiwan STD industrial control computer. Once product parameters are input, the computer automatically designs the winding linearity and controls the synchronized movements of the mould and carriage.
Q: In which industries is the produced FRP pipe most commonly used?
These pipes are widely used in water supply and drainage, agricultural irrigation, the petrochemical industry, ocean development, and sewage treatment due to their anti-corrosive and lightweight properties.
Q: Does the machine require high power consumption year-round?
While the total power is 193.6kw, the baking board of the curing station can be powered off if the indoor temperature is above 15ºC (e.g., during winter in warmer regions), reducing power consumption to 97.6kw.
Q: Is the equipment certified for international quality standards?
Yes, Hebei Aoliande Chemical Equipment Co., Ltd has passed ISO9001 and ISO14001 management system certifications, ensuring high-grade quality and environmental compliance.
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