HighPerformance FRP Pultrusion Profile Machine Factory and Suppliers in China
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The FRP Pultrusion Profile Machine is a high-performance industrial solution engineered for the precise manufacturing of Fiber Reinforced Polymer (FRP) profiles. Utilizing an advanced PLC-controlled system with an intuitive LCD interface, this production line seamlessly integrates hydraulic reciprocating traction and pneumatic fixed-length cutting to ensure exceptional dimensional stability and operational efficiency.
Designed for versatility, the equipment is capable of producing a wide array of industrial shapes, including I-beams, square tubes, wire troughs, and specialized photovoltaic frames. By incorporating a unique hybrid pultrusion and winding process, the system significantly enhances both longitudinal and transverse structural strength, delivering products with superior pressure resistance and durability for demanding environments.
Detailed Parameters
| Power Supply | 380V / 50Hz (25kW Total) | Overall Dimensions | 26m (L) x 2m (W) x 2m (H) |
|---|---|---|---|
| Pulling Force Range | 3 Tons to 25 Tons | Pulling Speed | 0.1 - 1.5 m/min (Model Dependent) |
| Clamping System | Manual to 25 Tons Hydraulic | Heating Capacity | 9.6kW to 18kW |
| Control System | PLC with LCD Display | Transmit Type | Mechanical Drive / Hydraulic |
| Max Envelope Size | Up to 1.0m x 0.5m | Cutting Method | Pneumatic Toothless Saw Blade |
Key Advantages
Enhanced Strength
Combines pultrusion and winding to optimize longitudinal and transverse reinforcement for extreme pressure resistance.
High Precision
Features dual-display high-precision temperature control and steplessly adjustable traction speed.
Energy Efficient
Equipped with low-noise, energy-saving variable pumps and imported high-grade hydraulic seals.
Smart Monitoring
Integrated automatic alarm systems for oil temperature and oil level faults to prevent downtime.
Versatile Molding
Compatible with multiple molds for producing I-beams, square tubes, and PV frames efficiently.
Automated Cutting
Pneumatic tracking and gear-rack transverse cutting ensure clean, precise, toothless saw cuts.
Product Gallery
Management Platforms
Component Integration
Complete integration of creels, dipping tanks, and support racks for seamless workflow.
Precision Traction
Hydraulic reciprocating traction ensures consistent pulling force for high-quality profiles.
Safety Monitoring
Real-time fault alarms for oil levels and temperature to ensure maximum machine safety.
PLC Orchestration
Centralized PLC control optimizes the synchronization of heating, pulling, and cutting.
Quality Assurance
ISO9001 and ISO14001 certified manufacturing processes for global industry standards.
Maintenance Logic
Low-noise variable pumps and imported seals reduce maintenance cycles and costs.
Investment Return Comparison
| Performance Metric | Traditional Pultrusion | Aoliande Hybrid System |
|---|---|---|
| Product Strength | Standard Longitudinal | Enhanced Long./Transverse |
| Production Speed | Fixed Speed Ranges | Stepless Adjustable Speed |
| Energy Consumption | Standard Pumps | Low-Noise Variable Pumps |
| Control Precision | Manual/Analog | PLC Digital Control |
| Material Waste | Higher (Manual Cut) | Minimal (Pneumatic Precision) |
Frequently Asked Questions
Q: What profiles can the FRP Pultrusion Machine produce?
The machine is highly versatile; with different molds, it can produce I-beams, square tubes, wire troughs, and photovoltaic frames.
Q: How does the winding process improve the FRP profile?
By combining winding with pultrusion, reinforcing materials like glass fiber mat are applied uniformly, significantly boosting transverse strength and pressure resistance.
Q: What is the maximum pulling force available in your models?
Our product range offers various capacities, with the ZLRCYZ-25 model providing a maximum pulling force of up to 25 Tons.
Q: Is the cutting process automated?
Yes, the system integrates pneumatic fixed-length cutting with gear and rack tracking to ensure precise, automated cuts.
Q: Does the machine include safety alerts for operators?
Absolutely. The system features automatic alarms for critical faults, including oil temperature and oil level warnings.
Q: What certifications does Hebei Aoliande hold?
The company has passed ISO9001 and ISO14001 management system certifications, ensuring high quality and environmental standards.
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