HighPerformance FRP Pultrusion Profile Machine Factory and Suppliers in China
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The FRP Pultrusion Profile Machine is a high-performance, PLC-controlled industrial production line engineered for the precise fabrication of Fiber Reinforced Polymer (FRP) profiles. By integrating advanced hydraulic reciprocating traction and pneumatic fixed-length cutting, this system ensures seamless automation from the creel and dipping tank to the final product support rack. It is specifically designed to produce high-strength industrial components including wire troughs, I-beams, square tubes, and photovoltaic frames with exceptional dimensional stability.
To further optimize material performance, our advanced pultrusion winding production line merges traditional pultrusion with specialized winding processes. This hybrid approach significantly enhances both longitudinal and transverse structural strength, making it the ideal solution for high-pressure pipe production. By utilizing uniform winding of fiberglass cloth and mats, the equipment maximizes pressure resistance and operational efficiency, delivering durable, corrosion-resistant composite solutions for the most demanding environments.
Detailed Parameters
| Unit Power | 380V/50Hz 25kW (inc. heating) | Overall Dimensions | 26m (L) x 2m (W) x 2m (H) |
|---|---|---|---|
| Pulling Force Range | 3 Tons to 25 Tons | Pulling Speed | 0.1 - 1.5 m/min |
| Clamping Force | Manual to 25 Tons | Heating Capacity | 9.6kW - 18kW |
| Envelope Size | Up to 1.0m x 0.5m | Heating Board Size | Up to 0.9m x 0.8m |
| Transmission Type | Mechanical / Hydraulic Drive | Max Unit Weight | Up to 6 Tons |
Key Advantages
High-Precision Control
Equipped with dual-display high-precision instruments for rigorous temperature management and digital traction speed monitoring.
Energy-Saving Hydraulics
Utilizes low-noise variable pumps and imported hydraulic seals to reduce energy consumption and maintenance downtime.
Hybrid Structural Strength
Combines pultrusion and winding to boost both longitudinal and transverse strength for superior pressure resistance.
Smart PLC Integration
Full PLC control with an LCD interface, ensuring stable operation and intuitive management of the production cycle.
Automated Safety System
Integrated automatic alarm systems for real-time monitoring of oil temperature and oil level faults to prevent damage.
Precision Cutting Tech
Gear and rack transverse cutting with pneumatic pressing and toothless saw blades for clean, accurate profile edges.
Product Gallery
Management Platforms
Quality Certification
Strict adherence to ISO9001 and ISO14001 management systems for guaranteed product reliability.
Technical Expertise
Continuous R&D integration and introduction of professional composite technology for optimized output.
Global Supply Chain
Proven export success across USA, Brazil, Japan, Germany, India, Malaysia, and Egypt.
Production Capacity
Annual sales of FRP series products exceeding 5,000,000 USD with a dedicated team of 50+ experts.
Diversified Portfolio
Comprehensive range including FRP pipes, storage tanks, and professional molding machinery.
Customer Support
Full-lifecycle service from equipment installation to operational training and technical maintenance.
Investment Return Comparison
| Feature Comparison | Standard Pultrusion | Aoliande Hybrid System |
|---|---|---|
| Structural Strength | Longitudinal Only | Longitudinal & Transverse |
| Production Efficiency | Moderate | High (Integrated Process) |
| Pressure Resistance | Standard | Significantly Enhanced |
| Operational Control | Manual/Semi-Auto | Full PLC Automated |
| Waste Rate | Standard | Low (Precision Cutting) |
Frequently Asked Questions
Q: What profiles can the FRP pultrusion machine produce?
The machine is versatile and, with various molds, can produce wire troughs, I-beams, square tubes, and photovoltaic frames.
Q: How does the pultrusion winding process improve pipe quality?
By combining pultrusion with winding of glass fiber mats and cloth, it enhances transverse strength and significantly increases pressure resistance.
Q: Is the traction speed adjustable on this equipment?
Yes, the hydraulic traction device features multiple working modes and allows the traction speed to be adjusted steplessly via digital display.
Q: What safety features are included in the hydraulic system?
The system includes automatic alarms for oil temperature and oil level faults to ensure continuous and safe operation.
Q: Which certifications does Hebei Aoliande hold?
The company has passed ISO9001 and ISO14001 management system certifications, ensuring international quality and environmental standards.
Q: What is the typical power requirement for these machines?
The standard unit typically operates on 380v/50hz with a total power of approximately 25kw, including the mold heating system.
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