FRPGRP Pipe Filament Winding Machine Factory Leading China Suppliers
The FRP/GRP Pipe Filament Winding Machine is a high-performance industrial solution engineered for the precision manufacturing of fiber-reinforced polymer piping. Integrating six core modules—including inner layer manufacturing, computer-controlled mortar winding, a curing station, repairing units, mould unloading systems, and a resin mix station—this equipment ensures a seamless production flow. Powered by an advanced Taiwan STD industrial control computer, the system automatically calculates winding linearity based on product parameters, perfectly synchronizing mould rotation with carriage movement for superior structural integrity.
Designed for versatility and efficiency, our adding mortar-winding technology significantly enhances pipe stiffness while reducing production costs by up to 40% compared to conventional FRP pipes, all without compromising the leak-proof layer. With an annual capacity of 5,000 tons and a lightweight, anti-corrosive output, these pipes are ideal for demanding applications in water supply, agricultural irrigation, petrochemical processing, ocean development, and sewage treatment plants worldwide.
Detailed Parameters
| Max Diameter | DN4000mm | Total Power | 193.6kw (97.6kw if Temp > 15ºC) |
|---|---|---|---|
| Effective Length | 12000mm | Productivity | 1000kg/h |
| Curing Temp | 105~160 ºC | Roving Speed | 90m/min |
| Roving Width | 200mm | Sand Conveyance | 100kg/min |
| Unloading Force | 83t | Drawing Force | 5t |
Key Advantages
Superior Corrosion Resistance
Manufactures pipes that are naturally resistant to chemical erosion, making them perfect for petrochemical and sewage environments.
High-Grade Automation
Advanced Taiwan STD industrial controls automate linearity design and synchronized movement, reducing manual error.
Cost-Efficient Production
The unique mortar-winding process reduces material costs by 40% while maintaining high structural stiffness.
Optimized Surface Quality
Produces pipes with lower roughness and high precision, improving flow efficiency in water and oil transport.
Massive Scale Capacity
With an annual capacity of 5,000t, the system is designed for heavy-duty industrial output and scaling.
Lightweight Durability
Delivers a high strength-to-weight ratio, significantly easing the installation and transport of large diameter pipes.
Product Gallery
Management Platforms
Precision Resin Control
Integrated resin mix station ensures optimal chemical ratios for maximum bonding and durability.
Smart Linear Design
Automatic calculation of winding paths via industrial computer to eliminate structural weaknesses.
Thermal Monitoring
Precise curing station temperature control (105-160ºC) to guarantee material polymerization.
Automated Unloading
High-force hydraulic unloading systems (83t) ensure safe and efficient mold separation.
Adaptive Power Modes
Intelligent energy saving: power consumption drops to 97.6kw in warmer indoor climates.
ISO Standardized Quality
Full compliance with ISO9001 and ISO14001 management systems for global export standards.
Investment Return Comparison
| Feature | Conventional FRP Line | Aoliande Mortar-Winding Line |
|---|---|---|
| Production Cost | Standard Rate | Reduced by 40% |
| Pipe Stiffness | Standard | Greatly Improved |
| Automation Level | Semi-Automatic | Full Industrial Control |
| Operating Effort | High Manual Input | High-Grade Automation |
| Annual Output | Variable | Up to 5,000 Tons |
Frequently Asked Questions
The adding mortar-winding process significantly reduces the cost of FRP pipes by approximately 40% while substantially increasing the overall stiffness without negatively impacting the leak-proof or structural layers.
These pipes are ideal for water supply and drainage, agricultural irrigation, petrochemical plants, ocean development, and sewage treatment due to their anti-corrosive and lightweight properties.
The system utilizes a Taiwan-imported STD industrial control computer. Once parameters are input, the computer automatically calculates the winding linearity and coordinates the mold rolling speed with the carriage movement.
Yes. If the indoor temperature is above 15ºC, the baking board of the curing station can be powered off, reducing the total power consumption from 193.6kw to 97.6kw.
The QFW-4000 model can manufacture pipes with a maximum diameter of DN4000mm and an effective length of up to 12,000mm.
Yes, Hebei Aoliande Chemical Equipment Co., Ltd has passed ISO9001 and ISO14001 management system certifications, ensuring global quality standards for markets in the USA, Germany, Japan, and beyond.
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